Friction stir channeling

The friction stir channel (FSC) extends the friction stir process where an integral channel is fabricated by continuous voids or tunnel defects. FSC can generate the subsurface path in complex shapes as the processing is performed from the workpiece surface. The unique features of the process can fulfil the advanced heat sink applications in critical thermal management systems such as cooling of EV battery cells, data servers, jet engines and aircraft components. The geometric parameters (channel shape, size, surface area, surface roughness) decide the thermo-hydraulic performance of the channel.

Our research work is aimed to fabricate integral channels with the desired shape, size, and integrity in advanced materials. We study the effect of processing parameters on channel formation. Channel sustainabilities are tested at vacuum and high-pressure conditions. Mechanical properties such as hardness, tensile, and bending strengths are identified for the channel specimens. Channel performance for the heat transfer applications are predicted numerically and tested experimentally.

Avatar
Amit Arora
Associate Professor of Materials Engineering

Dr. Amit Arora is Associate Professor of Materials Engineering at Indian Institute of Technology Gandhinagar. He leads the Advanced Materials Processing Research Group at IIT Gandhinagar which works in the area of numerical modeling of welding and joining processes, additive manufacturing processes, and friction stir welding and processing including tool wear during FSW, numerical modeling of dissimilar FSW, and mechanical and electrochemical characterization of friction stir surface composites. Recent works have been published in journals such as Wear, Metallurgical and Materials Transactions A, Journal of Materials Processing Technology, International Journal of Advanced Manufacturing Technology, Heat and Mass Transfer.

Related